Automatic Hydraulic Oil Purification System
ZYL Vacuum Hydraulic Oil Purification System is designed for purifying hydraulic oil, anti-wear hydraulic oil, aviation hydraulic oil, turbine oil, gear oil, refrigerating oil, heat treatment oil, internal combustion engine oil, etc. It can quickly remove impurities, moisture, gas and reduce acid value, finally， it restore oil viscosity, flash point and oil performance of lubricating oil.
Key Features of ZANYO Automatic Hydraulic Oil Purification System
- Fully Automatic Operation: PLC-based control enables unattended, continuous purification.
- Vacuum Dehydration anf Degassing: Efficiently removes water and dissolved gases to restore oil quality.
- High-Precision Multi-Stage Filtration: Eliminates micro-particles and solid contaminants.
- Wide Oil Compatibility: Suitable for hydraulic, lubricating, turbine, and transformer oils.
- Energy-Efficient Design: Optimized vacuum pumps and heating systems reduce power consumption.
- Portable and Stationary Options: Flexible configurations for workshop, plant, or mobile use.
- Durable Industrial Construction: Stainless steel and high-grade components ensure long-term reliability.
Advantages of Using a Hydraulic Oil Purification System
1. Extended Oil Life
Contaminant removal and moisture reduction delay oxidation and degradation, reducing the frequency of oil replacement.
2. Reduced Equipment Wear
Clean oil protects pumps, valves, and actuators from abrasive particles and corrosion, decreasing component replacement costs.
3. Improved System Efficiency
By eliminating air and water, the system maintains hydraulic pressure and ensures smooth, responsive operation.
4. Minimized Downtime
Regular purification prevents unplanned maintenance, keeping production lines running and reducing costly downtime.
Applications of the Vacuum Hydraulic Oil Purification System
Hydraulic Oil Purification Performance
| Parameter | ||
| Residual Moisture Content | PPm | ≤10 |
| Demulsification | Min | ≤8 |
| Cleanliness | NAS | 5 |
| Filtration Fineness | μm | ≤1 |
Partner With ZANYO for High-Performance Automatic Hydraulic Oil Purification Systems
Our systems undergo rigorous testing for superior quality, and we offer OEM customization and scalable production to meet specific operational needs. Global technical support ensures smooth installation, operation, and maintenance.
Designed for sustainability, our solutions reduce oil waste and promote environmentally responsible practices. Choosing ZANYO means cost-efficient, fully automated oil purification that extends equipment life and minimizes downtime.
What Is a Hydraulic Oil Purification System?
A hydraulic oil purification system is a specialized filtration and treatment setup designed to remove impurities from hydraulic fluids. Unlike simple filters, these systems provide multi-stage purification, targeting solid particles, moisture, and dissolved gases. By maintaining optimal oil quality, these systems protect hydraulic pumps, valves, actuators, and pipelines from wear and failure, ultimately reducing downtime and maintenance costs.
Hydraulic oil degradation can lead to:
- Reduced lubrication efficiency
- Increased component wear
- Corrosion in hydraulic circuits
- Unexpected system failure
Purification systems mitigate these risks and help achieve ISO cleanliness standards, which are essential for precision industrial applications.
Oil Purification System Working Principle
After the large particles and impurities removed by the primary filter system, oil will undergo capillary condensation by the demulsifying filter element from demulsifier system, and small droplets turn into large droplets, and then be separated from the oil. Dissolved water is removed by vacuum system through heating constant evaporation and vacuum pump out. After removing water, oil goes through fine filter system to remove mechanical impurities, finally, oil is purified completely.
Hydraulic Oil Filter System Working Process
Lube oil goes through coarse filter system, and sucked into heating system by vacuum negative pressure, oil heated and water separated from of oil in the vacuum degassing tank. The water from oil is discharged by vacuum pump. oil is decolorized and deacidified by molecular sorbent and then recycled by oil regeneration system. also oil can be transported to fine filter system by oil pump and demulsified by demulsifier, oil and water separated, and oil is purified.
Hydraulic Oil Purification System Specifications
| Model | Unit | 10 | 20 | 30 | 50 | 80 | 100 | 125 | 150 | 200 | 300 |
| Capacity | L/min | 10 | 20 | 30 | 50 | 80 | 100 | 125 | 150 | 200 | 300 |
| Working Vacuum | Mpa | -0.070 ~ -0.099 | |||||||||
| Working Pressure | Mpa | ≤0.5 | |||||||||
| Continuous Working | Hr | ≥200 | |||||||||
| MTBF | H | ≥5000 | |||||||||
| Operating Temperature | ℃ | 20℃ ~ 60℃(68°F ~ 140°F) | |||||||||
| Working Noise | dB | 65 | |||||||||
| Power Supply | ~ 50HZ 380V(According to user requirements) | ||||||||||
| Heating Power | KW | 9 | 15 | 24 | 30 | 48 | 60 | 72 | 90 | 96 | 120 |
| Total Power | KW | 10.5 | 17 | 26 | 33 | 52 | 66 | 78 | 100 | 108 | 135 |
| Oil Pipe Diameter | Inlet mm | 19 | 25 | 32 | 32 | 44 | 48 | 48 | 50 | 58 | 65 |
| Outlet mm | 19 | 25 | 32 | 32 | 44 | 48 | 48 | 50 | 58 | 65 | |
| Weight | kg | 210 | 250 | 330 | 420 | 550 | 800 | 1100 | 1250 | 1500 | 1700 |
| Appearance Size | Length mm | 1100 | 1230 | 1250 | 1500 | 1550 | 1650 | 1700 | 1750 | 1900 | 2000 |
| Width mm | 800 | 810 | 850 | 950 | 950 | 1000 | 1100 | 1200 | 1250 | 1350 | |
| Height mm | 1250 | 1260 | 1300 | 1400 | 1500 | 1600 | 1680 | 1750 | 1950 | 2100 | |
Optional Configuration
Vacuum Pump: Atlas, Leybold ,Busch,Joysun,Hokaido Etc.
Oil Pump: Italy Seim Screw Oil Pump, Germany KRACHT, Tianjin Screw Oil Pump, Etc.
Electrical: Siemens, Schneider
Other : PLC Controlling System, Enclosed Doors,
Oil Testers: BDV Oil Tester, Moisture Sensor, Flow Meter Etc.
