Automatic Lubricating Oil Filtration Machine with Vacuum Dehydration and Multi-Stage Filtration System
This PLC-controlled lubricating oil filtration machine supports mobile and PC remote control for start/stop. Removes 100% free water, 95% dissolved water, 100% free gas, 95% dissolved gas, and 96% particulate impurities.
Key Features Include:
- PLC automatic control with full automatic operation and drainage
- Remote monitoring and start/stop via mobile phone or computer
- Multiple safety protections (filter clogging, pressure, phase sequence, heating, overload, defoaming)
- Continuous water removal with special filter elements and automatic drainage without shutdown
- Double vacuum tanks for high-efficiency dissolved water removal
- Three-stage filtration system with stainless steel filter bags, high precision and reduced maintenance cost
This Lubricating Oil Filtration Machine is designed for both online and offline oil purification. It connects directly to hydraulic oil tanks or oil stations for continuous or batch processing. The system offers high automation, compact structure, and easy mobility.
Oil–Water Separation System: The machine adopts German vacuum separation technology combined with three-dimensional spiral atomization flash evaporation. It quickly separates water and gases from oil, improving dehydration and degassing efficiency.
Filtration System: An advanced magnetic filtration system removes solid particles and fine iron contaminants from the oil. It provides high temperature resistance and strong mechanical strength, making it suitable for high-viscosity oils and expanding the range of applicable oil types.
Oil Filter Element: Multi-stage precision filter elements, sourced from leading international suppliers, use layered filtration technology to capture fine impurities and handle large contaminant loads. The elements offer long service life and stable performance.
Heating System: A safe and reliable heating system ensures uniform oil heating while maintaining stable energy consumption for improved efficiency.
Defoaming System: An automatic defoaming device ensures stable operation by effectively controlling foam generation during the purification process.
Condensing System: Advanced air-cooling and condensation technology rapidly cools the system and assists in separating moisture and gases from oil, helping extend equipment service life.
Control System: An intelligent control system integrates interlock protection, overpressure protection, phase sequence protection, overload protection, constant temperature control, and automatic shutdown safety functions, ensuring reliable and secure operation.
| Model | Unit | 10 | 20 | 30 | 50 | 80 | 100 | 125 | 150 | 200 | 300 |
| Capacity | L/min | 10 | 20 | 30 | 50 | 80 | 100 | 125 | 150 | 200 | 300 |
| Working Vacuum | Mpa | -0.070 ~ -0.099 | |||||||||
| Working Pressure | Mpa | ≤0.5 | |||||||||
| Continuous Working | Hr | ≥200 | |||||||||
| MTBF | H | ≥5000 | |||||||||
| Operating Temperature | ℃ | 20℃ ~ 60℃(68℉ ~ 140℉) | |||||||||
| Working Noise | dB | 65 | |||||||||
| Power Supply | ~50HZ 380V(According to user requirements) | ||||||||||
| Heating Power | KW | 9 | 15 | 24 | 30 | 48 | 60 | 72 | 90 | 96 | 120 |
| Total Power | KW | 10.5 | 17 | 26 | 33 | 52 | 66 | 78 | 100 | 108 | 135 |
| Oil Pipe Diameter | Inlet mm | 19 | 25 | 32 | 32 | 44 | 48 | 48 | 50 | 58 | 65 |
| Outlet mm | 19 | 25 | 32 | 32 | 44 | 48 | 48 | 50 | 58 | 65 | |
| Weight | kg | 210 | 250 | 330 | 420 | 550 | 800 | 1100 | 1250 | 1500 | 1700 |
| Appearance Size | Length mm | 1100 | 1230 | 1250 | 1500 | 1550 | 1650 | 1700 | 1750 | 1900 | 2000 |
| Width mm | 800 | 810 | 850 | 950 | 950 | 1000 | 1100 | 1200 | 1250 | 1350 | |
| Height mm | 1250 | 1260 | 1300 | 1400 | 1500 | 1600 | 1680 | 1750 | 1950 | 2100 | |
| Parameter | Unit | Performance Data |
|---|---|---|
| Residual Moisture Content | PPM | ≤10 |
| Demulsification | Min | ≤8 |
| Cleanliness | NAS | 5 |
| Filtration Fineness | µm | ≤1 |
Optional Configuration:
Vacuum Pump: Atlas, Leybold ,Busch,Joysun,Hokaido Etc.
Oil Pump: Italy Seim Screw Oil Pump, Germany KRACHT, Tianjin Screw Oil Pump, Etc.
Electrical: Siemens, Schneider
Other: PLC Controlling System, Enclosed Doors,
Oil Testers: BDV Oil Tester, Moisture Sensor, Flow Meter Etc.
This oil purifier is widely used in metallurgy, mining, petroleum, chemical, power generation, transportation, subway systems, and machinery manufacturing.
It is designed to purify hydraulic oil, compressor oil, refrigeration oil, gear oil, mineral oil, furnace oil, and other industrial lubricating oils.
The system removes impurities, moisture, gases, light hydrocarbons, and acids from used oil, restoring clarity and improving lubrication performance. It is especially effective for turbid or emulsified hydraulic oil, ensuring stable operation of hydraulic and lubrication systems.
Improve Operation with Remote Oil Filtration Control
Contact ZANYO for full details of this vacuum lubricating oil purification system. It uses PLC control for automatic operation. You can monitor and control it via mobile or PC in real time. Start and stop the system remotely. It removes water, gas, acids, and impurities efficiently. Oil quality is restored. Equipment stability is improved. Downtime is reduced. Industrial performance becomes more reliable.
